Overview of COVALENCE®
COVALENCE® is a leading provider of advanced field-applied coating solutions designed for corrosion prevention and sealing in various pipeline and infrastructure applications. With a robust portfolio of products, COVALENCE® ensures long-term protection and durability for pipelines in both onshore and offshore environments.
Our products are engineered to meet the highest industry standards, including ISO 21809-3 and EN 12068, ensuring reliability and performance in diverse conditions. COVALENCE® is part of Seal For Life Industries, a global leader in corrosion protection technologies, known for its innovative solutions and exceptional customer service. COVALENCE® products are officially distributed by Elmar Industrial Services, a trusted name in the industry since 1988.
Advantages of COVALENCE®
- High Durability: Provides excellent impact resistance even at low temperatures.
- Easy Application: Features user-friendly designs with low preheat requirements.
- Eco-Friendly: Bitumen-free adhesives eliminate the risk of asphalt bleed.
- Comprehensive Support: Supported by Seal For Life’s extensive customer service, including field services and technical training.
Key Features
- Innovative Technology: Single-wrap application for uniform product thickness.
- Enhanced Protection: Provides both corrosion and mechanical protection.
- Reliable Performance: Ensures pipeline integrity with long-term solutions.
- Environmental Safety: Solvent-free liquid epoxy presents lower HSE risk compared to CAT primer.
Applications and Market Segmentation
- Oil & Gas Pipelines: Solutions for upstream and downstream applications, including joints and tie-ins.
- Water Pipelines: Specialized coatings for large diameter water pipelines.
- Civil & Infrastructure: Protective solutions for various engineering projects.
- Energy Sector: Products for district heating and cooling systems.
OIL & GAS
CIVIL INFRASTRUCTURE
WATER
ENERGY GENERATION
Some of The COVALENCE® Products We Offer
COVALENCE® 2 LAYER SERIES
COVALENCE® 2 LAYER SERIES
The COVALENCE® two-layer sleeve system consists of a first layer of pressure sensitive adhesive and a second layer of irradiated cross- linked, polyethylene backing. The system is widely used with Fusion Bonded Epoxy, Coal Tar, Epoxy, PolyUrethane, 3-Layer Polyethylene (3LPE) mainline coatings. A (wire) brush surface cleaning is suitable for all COVALENCE® two-layer systems.
- Base Layer: Liquid epoxy as an anti-corrosion protective layer.
- Outer Layer: Cross-linked polyethylene backing with integrated high-performance adhesive.
- Surface Preparation: Minimum St2/St3 wire brushed surface.
- Application Method: Hot application using propane torches or automated solutions.
- Material Consumption: Single-wrap application.
- Technical Performance: Fully functional once cooled to ambient temperature.
Product Specs
- WPC65M: For ambient and elevated temperatures.
- WPC100M: Suitable for higher stress conditions.
- WPC-C30-E: Ready-to-fit assembly for field girth weld joints.
- WPCT: Designed for large diameter water pipelines.
- WPC120OS: Corrosion prevention and sealing for various piping systems.
- PPS120: Protection for 3LPP coated pipelines at elevated temperatures.
- PPS120-OS: For offshore pipelines with Marine Mastic or PU infill.
- Waterwrap: For large diameter water pipelines.
COVALENCE® 3 LAYER SERIES
The COVALENCE® three-layer sleeve system consists of an initial epoxy primer layer with a second layer of hot melt adhesive and a top layer of irradiated cross-linked, polyethylene backing. The system are designed to be used with three-layer mainline coatings (3LPE, 3LPP). Blast cleaning is required for COVALENCE® three-layer systems.
- Base Layer: Liquid epoxy.
- Second Layer: Hot melt adhesive.
- Outer Layer: Cross-linked polyethylene backing.
- Surface Preparation: Sa 2.5 abrasive blast surface required for all liquid epoxy coatings.
- Application Method: Hot application using propane torches or automated solutions.
- Material Consumption: Single-wrap application.
- Technical Performance: Fully functional once cooled to ambient temperature
Product Specs
- HTLP60-DCS: For pipelines operating at up to 65°C.
- HTLP80: For pipelines operating at up to 85°C.
- HTLP80-HP: High-performance sleeve for 85°C.
- HTLP-PP: For pipelines operating at up to 120°C.
COVALENCE® 3 LAYER SERIES
COVALENCE® 3 LAYER SERIES
COVALENCE ® 3 LAYER SERIES
The COVALENCE® three-layer sleeve system consists of an initial epoxy primer layer with a second layer of hot melt adhesive and a top layer of irradiated cross-linked, polyethylene backing. The system are designed to be used with three-layer mainline coatings (3LPE, 3LPP). Blast cleaning is required for COVALENCE® three-layer systems.
- Base Layer: Liquid epoxy.
- Second Layer: Hot melt adhesive.
- Outer Layer: Cross-linked polyethylene backing.
- Surface Preparation: Sa 2.5 abrasive blast surface required for all liquid epoxy coatings.
- Application Method: Hot application using propane torches or automated solutions.
- Material Consumption: Single-wrap application.
- Technical Performance: Fully functional once cooled to ambient temperature
Product Specs
- HTLP60-DCS: For pipelines operating at up to 65°C.
- HTLP80: For pipelines operating at up to 85°C.
- HTLP80-HP: High-performance sleeve for 85°C.
- HTLP-PP: For pipelines operating at up to 120°C.
COVALENCE® DIRAX HDD
COVALENCE® DIRAX HDD
DIRAX is a leading high-performance heat shrink sleeve system designed specifically for corrosion protection and mechanical protection of pipelines, including those in challenging environments such as directional drilling, river crossings, and other extreme conditions. This advanced solution ensures long-term durability and reliability for both onshore and offshore applications.
- Base Layer: Liquid epoxy acts as an anti-corrosion protective layer.
- Middle Layer: High-Performance Hot Melt Adhesive:
- Outer Layer: Cross-Linked Polyethylene Backing
- Surface Preparation: Minimum requirement of St2/St3 wire brushed surface cleaning for two-layer systems. Sa 2.5 abrasive blast cleaning required for three-layer systems.
- Base Layer Application: Apply liquid epoxy to the prepared surface as the primary anti-corrosion layer.
- Outer Layer Application: Heat the cross-linked polyethylene backing with integrated adhesive using propane torches or induction coils until it conforms tightly to the pipeline surface.
Product Specs
- HTLP60-DCS: A 3-layer wraparound heat-shrinkable sleeve mimicking factory-applied coatings, suitable for temperatures up to 65°C.
- HTLP80: Designed for higher temperature applications, providing protection up to 85°C.
- HTLP80-HP: An enhanced version for even more demanding conditions, compliant with ISO 21809-3 Type 14-B2 standards.
- HTLP-PP: Suitable for polypropylene-coated pipelines, withstanding temperatures up to 120°C.
Contact Details
Address: No.11, Jalan Pinggiran USJ 1/9, Pinggiran USJ, 47600 Subang Jaya, Selangor, Malaysia
Find us on Waze or Google Maps (By Appointment Only)
Number: +603 5191 1888
Email: azlan.elmar@gmail.com
Resources
All Copyrighted images and photos used are credited to their due owners including Seal For Life Industries.
Contact Details
Address: No.11, Jalan Pinggiran USJ 1/9, Pinggiran USJ, 47600 Subang Jaya, Selangor
Find us on Waze or Google Maps (By Appointment Only)
Number: +603 5191 1888
Email: azlan.elmar@gmail.com / elmar@po.jaring.asia
All Copyrighted images and photos used are credited to their due owners including Seal For Life Industries.